Steam Generators in the Food Industry: Five Major Technological Upgrades Fortify Dual Lines of Defense for Safety and Efficiency

Release time:2022-08-09 Source: Jingcheng Chuangwei

With the official implementation of the revised version of the *General Hygienic Specification for Food Production* and the increasing demands of consumers for food safety and quality, dedicated steam generators for the food industry have entered a period of concentrated technological upgrades. Equipment is transforming from "basic heating tools" to "core safety guarantees + carriers for process optimization." Through five key technological breakthroughs, they fully adapt to the needs of segmented scenarios such as baking, brewing, and canning, fortifying dual lines of defense for safety and efficiency in food production.  

 

I. Comprehensive Upgrade of Food-Grade Materials to Eliminate Pollution Risks at the Source  

It has become an industry consensus that food safety must be "controlled at the source." Steam generators have achieved a comprehensive upgrade in the materials of core components that come into contact with media. Traditional carbon steel is gradually being replaced by 316L food-grade stainless steel, which offers 40% better resistance to acid and alkali corrosion. Its smooth surface prevents bacterial growth and allows fully automatic cleaning via CIP (Clean-in-Place) systems, avoiding residual risks from manual cleaning. Meanwhile, equipment seals use food-grade silicone rubber, which can withstand temperatures above 200°C without releasing harmful substances during long-term high-temperature operation, complying with GB 4806.1-2016 *National Food Safety Standard for General Safety Requirements of Food Contact Materials and Products*. This completely eliminates pollution risks during steam transmission. Currently, equipment with full food-grade material design accounts for over 75% of the market, a 30-percentage-point increase from 2024.  

 

II. Customized Process Temperature Control to Adapt to Diverse Food Production Needs  

Differentiated demands for steam temperature and pressure across food categories have driven steam generators toward "process customization." For the baking industry, equipment has developed a "stepwise temperature control" function, which automatically adjusts steam temperature and humidity according to different stages such as dough proofing (38-40°C) and baking (180-220°C), increasing bread fluffiness by 12% and improving texture. In the brewing industry, dedicated models support a "low-temperature slow steaming" mode, stabilizing steam temperature at 65-70°C to precisely retain flavor substances in raw materials, increasing aroma compounds in beverages by 18%. For canning, equipment enables "high-temperature, high-pressure instant sterilization," where ultra-high-pressure steam at 135°C kills spore-forming bacteria within 5 minutes while reducing nutrient loss, saving 30% of time compared to traditional sterilization processes.  

 

III. Waste Heat Cascade Utilization Technology to Help Food Enterprises Reduce Costs and Improve Efficiency  

Against the backdrop of rising cost pressures in the food industry, energy efficiency optimization of steam generators has become a key focus for enterprises. New-generation equipment maximizes energy utilization through "waste heat cascade utilization" technology: first, it recovers heat from steam condensate to preheat raw materials or production water, reducing energy consumption for boiler feedwater heating; second, it uses flue gas waste heat to heat air, providing hot air for baking ovens and drying workshops, reducing energy consumption of additional heating equipment. Data from a food processing park shows that steam generators adopting this technology achieve a comprehensive energy utilization rate of over 92%, with a single unit saving approximately 450,000 yuan in annual gas costs while reducing condensate discharge by 60%, meeting environmental protection requirements.  

 

IV. AI Intelligent Traceability System for Full-Process Production Monitoring  

The construction of food safety traceability systems has promoted the integration of steam generators into digital management of food production. Equipped with AI intelligent traceability systems, the equipment can real-time collect key parameters such as steam temperature, pressure, and flow rate, generate encrypted data logs, and upload them to the enterprise’s ERP system. Data is retained for up to 3 years, meeting food safety traceability requirements. Additionally, the system features "abnormal warning + automatic adjustment" functions: when steam parameters deviate from set ranges, it immediately sends alerts to managers and automatically adjusts combustion status, avoiding food quality issues caused by parameter fluctuations. Currently, this system is widely used in industries such as pastries and meat products, helping enterprises achieve a product qualification rate of over 99.5%.  

 

V. Popularization of Miniaturized Mobile Models to Adapt to Flexible Production Scenarios  

With the development of the "small-batch, multi-variety" flexible production trend in the food industry, miniaturized and movable steam generators have become a new market hotspot. These devices are only 1/3 the size of traditional models and 50% lighter, easily movable to different production workshops via forklifts or pulleys to meet temporary steam needs. They also feature plug-and-play design, requiring no complex installation and producing qualified steam within 3 minutes of startup, significantly improving production flexibility. In the pre-prepared food industry, mobile models can quickly switch with production lines to provide precise steam supply for sterilization and heating of different pre-prepared food categories. In small bakeries, they can flexibly adjust operating status based on order volume to avoid energy waste. Industry data shows that sales of miniaturized mobile steam generators grew 80% year-on-year in the first half of 2025, becoming a key support for flexible production in the food industry.

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